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Water and Wastewater usage in the Food handling Industry
Article Index
Fruit and also Dairy Processing
Meat and Poultry Processing
Grain processing for Oils
All Pages

Meat and Poultry ProcessingThe meat and poultry processing industries in the United claims together comprise a $75.6 billion every year industry. The U.S. Room of commerce reported the the value of red meat shipments because that 1988 totaled $46.8 billion. Most red meat handling plants are situated in the Midwest; most poultry processing plants are in the Southeast and the Mid-Atlantic. Processing of all set meats, including canned cooked products, luncheon meats, warm dogs, bacons, stews, and other ready-to-eat meat products, has expanded rapidly in current years.

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Waste and also By-ProductsMost waste assets are recovered in which method by the industry. Blood, feathers, and also bone usually room processed into a meal product for pet feed. Similarly, meat scraps unsuitable for processing into food products are sold or provided to rendering framework for processing right into animal and also pet foods. The ultimate features of solid materials and also wastewaters produced by these source areas in a plant and also unrecovered for one more use differ greatly and also are affected by:

animal size and also typeprocessing levelconveyance meansprocessing water usecleanup and also housekeeping procedures

Water UsageWater usage for broiler processing frequently ranges indigenous 3.5 to 10.0 gal./bird; because that turkeys, 11 come 23 gal./bird. Flow rates the 350 gal./animal have actually been reported because that beef slaughtering plants. In one beef slaughtering operation, water usage dropped native 458 to 187 gal/head after water conservation steps were adopted. Similar water usage numbers show up in the instances in number 37.

Figure 37. Typical Water consumption for Beef, Turkey, and also Broiler Processing
Animal typeWater (gallon/animal)
Beef150-450
Turkey11-23
Broiler3.5-10

Water is offered for chilling, scalding, deserve to retorting, washing, cleaning, and waste conveying. For example, poultry handling uses about 3.5 to 7.0 gallons that water every bird that four-pound average weight. Every broiler handling plants are required to have actually a scalder overflow rate of 0.25 gal./bird and also a chiller overflow rate of 0.50 gal./bird. In plenty of instances, this water is used in the plant for the move of feathers and also offal native the handling area. One researcher, examining a broiler handling plant, reported that handling accounted because that 76 percent of the water use, with 13 percent offered in cleanup and also 12 percent supplied in downtime.

Beef handling water usage, primarily from carcass washing and procedure cleanup, has actually been report in the selection of 150 come 450 gallons per pet processed. Together a basic rule, meat processors use about one gallon that water per lb of processed hamburger meat.

Use and Minimization of WastesThe lot of wastewater generated by the industries deserve to be diminished largely through transforms in cleanup practices. Water use can be decreased by way of commercially available high-pressure, restricted flow hoses, which have the right to be fit with automatic shutoffs to protect against water loss during inactivity. Countless materials can be taken on mechanically. For example, flour and other dry material deserve to be vacuumed native the floor and also augers and also conveyors have the right to be provided to carry scrap meat and also viscera.

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Chiller and scalder water is reused in many poultry processing plants for flushing water to eliminate offal and feathers. Reconditioning the chiller overflow with the use of filtration and ultraviolet irradiation has been recommended. Borders to use encompass the potential the bacterial contamination by coliforms or through Escherichia coli. Recycling is minimal by the characteristics of the wastestream and by the potential for pollution of food products.